Tuesday 2 December 08 - 13:40
 

Marine Engineering

Trials Show Benefits of Recycled Glass Grit For Cleaning Steel

Full scale tests at Dunston Ship Repairs in Hull have confirmed the advantages of using 100% recycled glass as a new grit blast medium for cleaning steel and preparing metal for painting. The groundbreaking trials are part of a wider series of trials commissioned and funded by the Waste & Resources Action Programme (WRAP) and managed by the Shipbuilders & Ship repairers Association (SSA).

Carried out in controlled conditions the trial compared the performance of recycled glass grit with copper slag, the shipyard's usual abrasive, in blasting a mooring pontoon.

Preparing surfaces by grit blasting, powering abrasive particles onto them using high pressure air, is the preferred methods in the marine industry as it is often the fastest and most thorough means of removing iron oxides, rust, oil, grease, dirt, old paint and other surface contaminates from vessel prior to making repairs and alterations.

Cleaning also tackles corrosion caused by soluble salts in the air, a major problem which can lead to premature paint failure if not removed.

Graham Billany, managing director at Dunstons said: "We've used copper slag for more than 30 years and while this is a cost effective material, we were interested in exploring the potential of recycled glass grit as an environmentally friendly alternative."

In the initial trials, recycled glass demonstrated improvements in productivity over the traditional copper slag of up to 240% and the time taken for blasting was reduced by up to half.

The performance of medium grade grit, supplied by Wolverhampton Abrasives, was compared with copper slag using the same blasting equipment.

The widespread use of recycled glass will assist the UK in meeting its target under the Europeans Union packaging directive, which says 60% of glass must be recycled by 2008.

Preliminary data for last year indicates that 50% was achieved.

www.dunstons.co.uk

Stevens Rowsell is a specialist precision sheet metal engineering company in East Sussex