Tuesday 2 December 08 - 08:00
 

Fabrication

Water jet cuts costs and composites

Chesterfield-based Access Engineering has ordered at £350,000 Bystronic water jet cutting machine. The machine is fitted with a shuttle table that the company believes will  give huge cost savings for customers by eliminating loading and unloading times. Access also expects the the machine’s ability to cut composites without causing delamination will open up new markets.

Access says its new water jet cutting machine will give huge cost savings for customers by eliminating loading and unloading times
Access says its new water jet cutting machine will give huge cost savings for customers by eliminating loading and unloading times

The ByJet Pro waterjet system, which was shown by Bystronic UK Limited at MACH 2008, will be the first machine of its type to be commissioned in the UK.

Established over 20 years ago, Access Engineering provides a full sub-contract facility, including waterjet cutting, to a wide range of industries, in a wide range of materials including aluminium.  The company’s biggest and most prestigious project to date is over £1M of high quality assemblies used in the recent refurbishment of St Pancras International Station. This 15-month project entailed the waterjet cutting of many of the key components.

Mark Thornhill, the company’s managing director says: “In an ever more demanding and increasingly competitive market we believe there is room for Access Engineering to further enhance its reputation and position as one of the leading waterjet sub-contract job shops in the country. One of the ways for the company to do this is by investing in the latest, most up-to-date technology.

“We wanted to invest in a waterjet system, capable of handling higher volume parts, from a well established supplier who was well placed within the waterjet market and whose reputation is known throughout the industry. The machine we would eventually choose had to be capable of putting Access Engineering at the forefront of what is achievable in terms of accuracy, consistency and speed. In addition, the chosen supplier not only had to offer machine build quality but also an after-sales package to match.”

He says the company was looking for a machine that would prove reliable in a demanding environment with maximum production up-time, minimum machine down-time. The ByJet Pro, with four cutting heads and shuttle table achieved much quicker cycle times than competitive machines without compromising quality.

“It is the first time we have seen a machine built with such emphasis on production and accuracy and we have already identified several clients needs which until now could not be satisfied with commercial waterjet cutting as the quality and cost could not be achieved.  

“Until now carbon fibres and composites have proven difficult to prosess mainly due to delaminating when piercing. The ByJet Pro compensates for this by pre-drilling the material. This feature alone will open up new market sectors to us and solve many problems for our existing customers. Another feature which is causing excitement amongst our customers is the ByJet Pro’s ability to etch - within most industries identification and traceability are paramount.”

www.access2000.co.uk

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Access says its new water jet cutting machine will give huge cost savings for customers by eliminating loading and unloading times

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Stevens Rowsell is a specialist precision sheet metal engineering company in East Sussex