Friday 9 January 09 - 01:40
 

Heat Treatment

New hydrogen furnace lets Kepston process larger parts

Kepston has invested over £300,000 in a new dry hydrogen continuous furnace at its Wednesbury heat treatment plant that has increased the size of component it can process up to 450mm wide by 200mm high. For rigid components the maximum realistic length is around 1.5 m, and it can process flexible materials up to any length.

Kepston's new hydrogen furnace expands the range of components it can braze, bright anneal and harden
Kepston's new hydrogen furnace expands the range of components it can braze, bright anneal and harden

The new Mahler humpback furnace has now been on line for two months and has already proved to give excellent quality and throughput. Main applications for the furnace include bright annealing, brazing and hardening of stainless steels. It is ideal for relatively thin walled sections – from 8mm thickness upwards – where the only other real alternative is vacuum processing.

Sales Manager for Kepston’s Wednesbury facility Alan McCracken says: “We had to invest in a new furnace as old line was ten years old and while it was still giving excellent quality it had reached full capacity. The size restraints on the old furnace also meant that certain opportunities were closed to us. Now we have the new furnace we taking on larger components from existing customers and have gained work from new customers that we would not have been able to use us in the past because their parts would not fit through the opening of the old furnace.

“We actually had to move an existing line of furnace and build an extension to accommodate this new investment.

“We have other flat mesh belt furnaces, but you need a humpback style furnace for hydrogen brazing. The hydrogen rises to the highest part of the furnace – the hump – it would just pour out of a flat furnace. And you need the dry hydrogen to do copper and nickel brazing of stainless steel assemblies, as well as the bright annealing of austenitic stainless steel and the hardening of certain grades of martensitic stainless steel.”

The Kepston Group offers subcontract brazing, bright annealing, magnetic annealing and precision grinding from sites at Wednesbury and Aldridge in the UK and Lubenice in the Czech Republic.


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Stevens Rowsell is a specialist precision sheet metal engineering company in East Sussex